ANULON-115 Cast Polyamide (PA-6)

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ANULON-115 Cast Polyamide (PA-6) offers extremely good wear resistance, coupled with high tensile strength and modulus of elasticity. It has qualities of impact resistance, a high heat distortion temperature, and resists wear abrasion, and vibration. In addition, ANULON-115 is impervious to a wide variety of chemicals,alkali, dilutes, acids and oxidizing agents. Another important quality of ANULON-115 is its relatively lighter weight (approximately 1/8th the weight of bronze, 1/7th the weight of steel, and half the weight of aluminum) which reduces both inertial and static loads and eases the handling of large components during maintenance or replacement procedures. ANULON-115 has balanced mechanical properties and its exceptional machinability makes it the ideal material for a wide range of applications such as gear, gear-racks, rollers, bearing blocks, wear plates, bushing, slipper pads, sliding bars, pulleys, ropeway tyres, & wheels etc.

ANULON-115 Molybdenum Disulphide (MOS2) enhances the load bearing and wear capabilities while maintaining impact strength and toughness. It is commonly used for gears, sheaves, pulleys, sprockets and custom parts.

ANULON-115 Oil Grade is a highly crystalline modification of ANULON-115. It has been specially designed for sliding application through built-in oil lubrication and stabilizers making it an integral part of the material’s structure. It offers a unique combination of properties compared to the standard type

ANULON-115. The oil and additives impregnated in the material provides continuous lubrication throughout the total lifetime of component. Compared to unfilled Cast Nylon, reduction of the coefficient of sliding friction can be achieved up to 50% leading to less friction heat and thus to significantly higher load bearing capacity.

Salient Features of ANULON-115

Exceptional wear and abrasion resistance

Excellent corrosion resistance

Low weight

Low coefficient of friction

Very good toughness and resilience

Outstanding resistance to repeated impacts

Low noise factor

Self Iubricating

Easy machinability

Economical compared to many alternatives

Availability of ANULON-115

ANULON-115 Cast Nylon (Polyamide) Rod

ANULON-115 Cast Nylon (Polyamide) Bar Round

ANULON-115 Cast Nylon (Polyamide) Sheet

ANULON-115 Cast Nylon (Polyamide) Block

ANULON-115 Cast Nylon (Polyamide) Plate

ANULON-115 Cast Nylon (Polyamide) Liner

ANULON-115 Cast Nylon (Polyamide) Bush

ANULON-115 Cast Nylon (Polyamide) Tube

ANULON-115 Cast Nylon (Polyamide) Pad

ANULON-115 Cast Nylon (Polyamide) Roller

ANULON-115 Cast Nylon (Polyamide) Gear

ANULON-115 Cast Nylon (Polyamide) Saddle

ANULON-115 Cast Nylon (Polyamide) Machined Components

Properties of ANULON-115
Property
Unit
Test Method
Value
Specific Gravity
gm/cc
ASTM D 792
1.15 - 1.16
Tensile strength
Kgf/cm²
ASTM D 638
850
Elongation at break
%
ASTM D 638
10 - 60
Compressive Strength at 10% deformation
Kgf/cm²
ASTM D 695
850
Modulus of Elasticity (Dry)
Kgf/cm²
ASTM D 638
38,000
Flexural Strength
Kgf/cm²(psi)
ASTM D 790
770
Impact strength (Izod) at 23ºC
KJ/m²
ASTM D 256
6
Hardness Durometer at 23ºC
Shore D
ASTM D 2240
80 - 85
Hardness Rockwell
Scale R
ASTM D 785
110
Deflection temperature at 4.6Kgf/cm
(66 psi) (HDT)
ºC
 
ASTM D 648
 
155 - 165
 
Maximum service temperature
Continuous
Intermittent
 
ºC
ºC
 
 
 
 
100 - 110
150
Melting Point
ºC
ASTM D 3418
220
Co-efficient of friction
against self

against polished steel dry

against polished steel initially lubricated

against polished steel lubricated
 
 

 

 

 
ASTM D 3702
 

 

 

 
 
0.4 -0.5

0.25 - 0.30

0.15 - 0.25

0.08 - 0.15
Dielectric Strength (short term 0.5mm thick)
Kv/mm
 
> 12
Flammability
 
 
 
ASTM D 149
 
Self
Extinguishing
Typical applications of ANULON-115
Bearing Bushes
Curved Guides
Ropeway Tyres
Bearing Blocks
Guide Bushes
Sliding Blocks
Bearing Segments
Gears
Sealing Rings
Bottle Infeed Stars
Gear Racks
Sliding Plates
Chain Sprockets
Protection Strips
Slipper Pads
Conveyor Links
Pulleys
Thrust Washers
Cams
Picking Cones
Valve Seats
Rollers
Cutting & Stamping Plates
Wear Strips
 
Screw
Sadle